Page 26 - 浙江南泵（定稿）

装配自动流水线

自动流水线采用单件流模式，包含零件组装、测试、包装及成品下线等多工艺流程，水泵测
试系统自动采集性能数据，振动检测、噪音检测，合格数据实时传输至 ERP 系统永久存档。
水泵在全封闭的环境下进行检测，避免外部因素影响，测试更专业、质量更可靠。

●产品从装配到包装全部在流水线上完成，无在制品，确保订单符合客户要求。
●研发泵体压紧装配专机，使水泵拉杆受力更加均匀，保证泵的同心度。提高水泵在运行过
叶轮 / 导叶自动焊接线
程中的平稳，避免因同心度不良产生的异常振动、噪音等问题。
●水泵测试全部在静音房内完成，有效监测运行噪音情况。性能测试由测控软件自动采集数据、
通过横杆机械手进行叶轮 / 导叶生产工序件自动转运，实现焊接、打标、冲孔工序一件流生产。 根据标准进行符合性判定，确保每一台产品均经过严格的检测并符合产品标准。
●电机装配工位、成品包装工位使用自主研发的自动装夹翻转专机，保证水泵的安全、降低
●一件流生产，机械手精准定位，产品一致性高、质量稳定性高。 员工劳动强度，避免搬运过程中的磕碰，提高产品质量。
●在线打标，生产批次可追溯。
●通过上料机进行排序并进行定位，规避零件磕碰，提高产品质量。
●口环、叶轮定位自动线一次性完成，保证零件同心度，端面跳动控制在 10 丝以内。 Automatic assembly line
●采用储能焊接机，焊接表面质量好、变形量小。 The automatic assembly line adopts a single-piece flow mode, including multiple processes such as parts assembly,
●生产节拍约 10S/ 件，班产约 2200 件，所需员工由 30 人减少至 4 人。 testing, packaging, and finished product offline. The water pump testing system automatically collects performance
data, vibration detection, noise detection, and qualified data is transmitted in real-time to the ERP system for
permanent archiving. The water pump is tested in a fully enclosed environment to avoid external factors and ensure
more professional and reliable testing quality.
Impeller/diffuser automatic welding line
The automatic transfer of impeller/diffuser production process parts is achieved through the crossbar robot, ● The product is assembled and packaged entirely on the assembly line with no work-in-process, ensuring that the
realizing one-piece flow production of welding, marking, and punching processes. order meets customer requirements.
● The research and development of the pump body pressing assembly special machine make the water pump pull
● One-piece flow production, precise positioning of the robot, high product consistency, and high-quality stability. rod force more uniform, ensuring the concentricity of the pump. This improves the smoothness of the water pump
● Online marking and production batches can be traced. during operation and avoids problems such as abnormal vibration and noise caused by poor concentricity.
● Sorting and positioning are carried out through the feeding machine to avoid part collision and improve product ● The water pump testing is completed in a soundproof room with a good testing environment, which can detect
quality. problems in advance. Data is automatically collected, and the system determines whether it is qualified. Testing
● The positioning of the neck ring and impeller is completed automatically in one go, ensuring concentricity of the data is not artificially interfered with, and the serial numbers of unqualified water pumps cannot be kept in the ERP
parts, and controlling the end face runout within 10 microns. system, preventing the flow of defective products.
● The energy storage welding machine is used, with good welding surface quality and small deformation. ● The motor assembly station and finished product packaging station use self-developed automatic clamping and
● The production cycle is about 10 seconds per piece, and the daily output is about 2200 pieces.The required flipping special machines to ensure the safety of the water pump, reduce employee labor intensity, avoid collisions
number of employees is reduced from 30 to 4. during the transportation process, and improve product quality.